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    不鏽鋼風管的焊接工藝規範?

    來源:http://www.qzdzjx.com/     發布時間:2019-01-22  

    不鏽鋼風管的焊接工藝規範具體包括哪些內容?下麵小編來好好介紹一下這方麵的內容,希望讀者看過之後,能夠對這方麵有所了解,有徹底的掌握。
      What are the specific contents of the welding process specification for stainless steel air ducts? The following edition to introduce this aspect of the content, I hope that the reader after reading, can understand this aspect, have a thorough grasp.
      1.設備
      1. equipment
      (1)不鏽鋼風管氬弧焊應采用直流不熔化極氬弧焊機,並具有預先送氣、電流衰減和滯後送氣等功能,采用直流正極性進行焊接。
      (1) The stainless steel air pipe argon arc welding should adopt DC non-melting pole argon arc welding machine, which has the functions of pre-feeding, current attenuation and hysteresis feeding, and adopts DC positive polarity for welding.
      (2)手工電弧焊則采用容量300安培左右的交流或直流弧焊機,且使用前焊條需經200℃烘幹1小時。
      (2) Manual arc welding adopts AC or DC arc welding machine with capacity of about 300 amperes, and the electrode needs to be dried for 1 hour before using.
      2.裝配要求
      2. Assembly requirements
      管子用機械加工方法進行切斷,端麵垂直度誤差要小於0.5mm,必要時可用砂輪或銼刀修正;裝配前應清潔好焊縫區,在接頭兩側各50mm範圍內,內、外表麵要用丙酮清洗幹淨,並且在焊接前不得有沾汙。
      The pipe is cut off by mechanical processing, and the vertical error of the end face is less than 0.5mm. If necessary, it can be corrected by grinding wheel or file. Before assembly, the weld zone should be cleaned well. Within the range of 50mm on both sides of the joint, the inner and outer surfaces should be cleaned with acetone, and no contamination should be found before welding.
      3.焊接工藝
      3. Welding Technology
      不鏽鋼風管焊接位置:內場焊接用管子水平轉動焊,外場安裝時用全位置焊接。
      Welding position of stainless steel air duct: Horizontal rotation welding of pipe for inner field welding and all position welding for outer field installation.
      定位焊:每個管接頭少焊3個定位點,每相鄰兩點間隔120°,使用較小的電流,焊點處根部不焊透。
      locations welding: each pipe joint should be welded at least three locating points, 120 degrees apart from the adjacent two points, using a smaller current, the root of the solder joint is not welded through.
      焊接方法:管壁厚度t≤3mm,全部用鎢極氬弧焊;管壁厚度t>3mm,可以全部用鎢極氬弧焊,也可以用鎢極氬弧焊打底,手工電弧焊進行蓋麵。
      Welding method: the thickness of pipe wall is less than 3 mm, all of which are welded by TIG; the thickness of pipe wall is more than 3 mm, which can be welded by TIG or bottom by TIG, and covered by manual arc welding.
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      4.操作規定
      4. Operational regulations
      (1)不鏽鋼風管焊接區要注意防風,以防吹散氬氣,從而影響氬氣保護的效果和焊接質量。
      (1) The welding zone of stainless steel air duct should be windproof to prevent argon from blowing away, thus affecting the effect of argon protection and welding quality.
      (2)采用鎢極氬弧焊時,對焊縫背麵也要用氬氣進行保護,以防焊縫根部在高溫下發生氧化,從而產生焊接缺陷。
      (2) When tungsten argon arc welding is used, the back of the weld should also be protected by argon gas to prevent oxidation of the root of the weld at high temperature, resulting in welding defects.
      (3)不鏽鋼風管焊接時層間溫度不能低於100℃,多層焊時,前道焊縫表麵應用不鏽鋼絲刷刷清後再焊後道。
      (3) When stainless steel air pipe is welded, the interlayer temperature should not be lower than 100 C. When multi-layer welding, stainless steel wire brush is applied to the front weld surface and then to the back weld.
      5.焊縫檢驗
      5. Weld inspection
      焊縫表麵不允許存在裂紋、氣孔、縮孔、未熔合、未焊透和連續咬邊等缺陷,且焊縫表麵不能低於母材。
      Cracks, blowhole, shrinkage, non-fusion, non-penetration and continuous undercutting are not allowed on the surface of the weld, and the surface of the weld should not be lower than that of the base metal.
      以上內容由山東通風麻豆视频官网加工廠家的小編整理發布,如果您有這方麵的產品需求可以直接點擊麻豆精品国产传媒的網站進行谘詢http://www.qzdzjx.com/,麻豆精品国产传媒將竭誠為您服務!
      The above content is organized and published by Shandong Ventilation Pipeline Processing Factory. If you have the product needs in this area, you can directly click on our website to consult http://www.qzdzjx.com/. We will serve you wholeheartedly!

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